Comcount Automatic Packaging Systems

Tel: 01905 454710

The UK’s leading manufacturer of
automatic counting and weighing machines

What do your machines do?
We supply complete systems to help with the packaging of a wide range of parts. These include machines for counting or weighing components into preset batch quantities, for putting components into a container.
What type of components can your machines handle?

We handle almost any hardware component imaginable. These include nuts, bolts, screws, washers, plastic mouldings, plumbing parts, paperclips, electronic components, rivets, cable ferrules, tile spacers etc. We have also supplied many systems for packing medical components. However, some parts can be difficult to run so we will always carry out trials to assess our machines suitability. We can often modify our machines to suit the product.

We do not however handle unwrapped food products, powders or liquids. We specialise in hardware and our machines are specifically designed for this.

How do the machines work?

This depends on the machine, details of this can be found on the Product Information page. Please contact us for further information

How fast do the machines work?
This varies enormously depending on the type and quantity of parts being packed. Please contact us for details of likely output speeds for your product and if necessary we will be happy to carry out trials.
How accurate are the machines?
This varies depending on the machine used. When weighing, we have some machines that are accurate to 0.01 grams. However, the resolution scales with the weight range and the system for example 30 Kg will be accurate to 5 grams for instance. The optical counting machines can achieve near 100% accuracy but this depends on the flow characteristics or the product and the absence or presence of swarf or other contamination.
How much power do your machines use?
The majority of our machines can be plugged into a standard 13 Amp single phase socket and require no special power supplies. There are a few exceptions such as the Lift & Tip Units which require a 3 phase supply but we will of course advise you of any such requirements.

Most of our machines also require a compressed air supply although some of the smaller weighing and counting machines do not. If no air supply is available at your premises we will be happy to supply a suitable compressor or advise you on obtaining one.

Are the machines easy to use?
Yes. The operator will need a certain amount of training to understand how to set the machine up for different products, particularly on the weighing and weigh counting machines, but usually a few hours instruction and guidance is always sufficient.
Can the machine settings be saved?
Yes. All our machines save the control system settings. In addition, settings for a particular product can be saved and recalled later when the product is run again.
The machines control systems can normally save 500 sets of settings as standard with greater quantities available as an option.
Can I connect your machines to my existing equipment?
Yes. We have over 30 years experience of connecting our machines to other manufacturers equipment so this does not present a problem. Our in house electrical and software department can even design a custom interface system if necessary.
Do you offer a warranty?
Yes. All new machines and systems sold in the UK come with a full 12 months parts and labour warranty. This does not however cover any wear parts which might reasonably be expected to be replaced within the 12 month period. We are happy to supply a recommended spare parts list to ensure that you do not experience down time.
What happens if my machine breaks down?
Although extremely reliable, of course machines do suffer breakdowns, particularly after many years of operation. In this event call us and we will be happy to help you as much as possible over the phone, or if you would prefer, arrange for one of our service engineers to visit you. We also keep comprehensive stocks of spare parts at our factory and these can be despatched via an overnight carrier.
Do you offer service contracts?
Yes. As with any machinery, regular servicing and preventative maintenance will minimise down time and extend the life of the machine. We will be happy to set up a service contract to ensure that your machinery is kept in top condition. Customers with service contracts also benefit from reduced service rates and priority callouts.